I start out with one of my favorite repair parts, the brass washer. In this case, the washers are about the smallest ones I keep on hand.
I used three stacked together to make the hinge pivot point or little "ear." I glued them together with a swipe of epoxy in between each one.
Next, I filed out a pocket or place for the washers to sit on the upper rear corner of the bed. They were set in place with the same 5 minute epoxy and when it was set, more to shape the brace like shape that sweeps up from the top rail of the bed to pivot point.
Once the second application of epoxy set, I filed and sanded everything to the final shape and sent it off to the Tinman paint shop. I almost took a photo of the model when the washers were set into place and the epoxy was sanded (just prior to painting). But, decided not to bother at the last minute.
The tailgate was placed on the model right before painting. I used a pair of large external snap ring pliers to spread the bed sides just enough to insert the tailgate with my other hand.
